Webking Alloys Solutions V5.3
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Application:
What is casting?
Sand Casting
Ductile Iron Casting
Die Casting
Gray Iron
Cast Iron
Foundry

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Foundry

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A foundry is a factory that produces metal castings. Metals are cast into shapes by melting them into a liquid, pouring the metal in a mold, and removing the mold material or casting after the metal has solidified as it cools. The most common metals processed are aluminum and cast iron. However, other metals, such as bronze, steel, magnesium, copper, tin, and zinc, are also used to produce castings in foundries.

Process:

Foundry processes can be divided into two types: ferrous foundries and non-ferrous foundries. Foundry processes involve making the mould and the core, melting and pouring the metal into the mould, and finally removing the mould and core and finishing the product. Although different processes differ in the number of steps required to make the final product.

Metal casting process starts with creation of mold. Metal that can be molted will be poured into this mould and cooled. The form of metal being used and shape of final product required would decide the material, which will be used to make the cast. A commonly used molding material is sand. Investment materials, metals, etc. can also be used.

Different types of metals are used for melting different metals. Various Furnaces types are cupolas, electric arc, induction, hearth or reverberatory and crucible. Due to the different nature of metals, varying inputs are required and different toxic wastes are released from each type.